I thought I’d share a little project I worked out for the kids at my church. If I were really ambitious I’d make one for my own kids too. And one for me, for receiving notes. My cute 6-year-old is forever writing me the best love notes. We could write and reciprocate all day long, dropping off notes and drawings in each other’s official family mailboxes.

Supplies needed
1 piece of felt, 20 x 15 inches
1 piece fabric of your choice, same size
2 sheets plastic canvas (near the embroidery section at the craft store)
1 piece floral wire of a thicker gauge, about 9 1/2 inches long
2 strong small magnets
1 set purse closure magnets
a copy of this pattern: Fabric Mailbox Pattern (417)

Use the pattern to trace the 5 pieces on the plastic canvas, then cut them out:
the bottom
the front (you’ll see it’s slightly shorter than the back)
the back
the top (the only piece that has just measurements on the pattern, not the full size drawing)
the flag

Place the felt and your fabric of choice wrong sides together. Place the plastic canvas pieces on top with slight space between, where the folds will be (3/8-inch should do). Plan to cut out a square tab on top of the front door of the mailbox (on the pattern this is represented by a dotted line). Plan to add an extra inch at the end of the long rectangle (where the dome of the mailbox will meet the bottom). Pin down and cut the fabric all around the canvas pieces, adding enough room for a seam (I used about 1/2-inch seam).

Take the canvas off and stitch around all the edges, leaving the end of the long rectangle open for turning the fabric right side out.

Turn fabric right side out. Insert a magnet in the tab on the top of the front door of the mailbox. Stitch a line across the tab to keep the magnet in place.

Slip all pieces of canvas into their proper places. If you find they fit too tightly, just trim a bit off.

Turn in the bottom edges of the opening, pin, and stitch closed.

Stitch in the four places the mailbox will fold, between the canvas pieces  (see the black lines on the picture).

A very small slit at the opening of the mailbox should allow you to to slip your floral wire in. The floral wire’s job is to shape the opening of the mailbox. Slip in your floral wire and cut it with wire cutters if it is too long. Shape it to the opening of the mailbox. Tack it down in four or five spots so it doesn’t slip out of place.

I hope you’ve enjoyed all the machine sewing because it is mostly over. Time to hand stitch!

Form the mailbox and start stitching from the back bottom corner. Use a blanket stitch to sew the back closed. Tuck the extra fabric under on the open side and then stitch along that edge where the top meets the bottom. The basic form of your mailbox is now done.

Make a small square pouch from the felt for your second small magnet. Put your magnet between the pieces and stitch it closed (you can use the machine), then stitch it to the top of the mailbox where the door will latch closed.

Figure out where you’d like the hinge of the flag to go. Push the two prongs against the mailbox so they leave a little indent where you need to make holes. Poke two holes through the side wall of the mailbox using a sharp knife. I had no problem cutting though the fabric, canvas, and felt. I also squeezed some fabric glue over the holes to prevent the fabric from fraying.

Push the prongs of the purse magnet through the holes. Slip the disk on the back of the magnet, inside the mailbox, and use pliers to bend the prongs down.

Lay your piece of canvas that will be the flag over two pieces of felt. Cut out two pieces of felt around the flag leaving a 1/4-inch seam (you will not be turning it inside out). Lay out one piece of felt and pin the piece of canvas in place on top. Leave the other piece of felt aside for now. Insert the other half of the purse magnet. Cut two slits for the prongs, through the felt then through the canvas. Push the prongs through again as shown, slip the disk in place over the canvas, and use pliers to bend the prongs down. Pin the top piece of fabric over the flag and use a basic hand stitch to stitch around the outside.

Put your flag in place. If it starts to slip you have one more step. Use super glue to glue down two O-shaped pieces of fabric on each side of the purse magnet. Make sure both sides dry completely before you put the flag back in place. This provides just enough friction so the flag stays just where you want it: up when the mailbox is full and down when it’s empty!

TROUBLESHOOTING
I found I had gaps at the bottom of the door, so I stitched a quarter of an inch or so up the door openings and was very happy with the results.

Now put your mailbox out and wait for the sweet notes to come flooding in!

NEW: I’ve recently created two indexes for browsing several ideas at a glance: one for gifts, one for gift wrap. I hope you’ll find them worth a peek. If you have any feedback, please send it my way! Thanks, as always, for visiting.

Tags: DIY gifts by GiversLog, DIY handmade gifts, gifts for preschool boys, gifts for preschool girls, prescho, preschool

This entry was posted on Monday, August 3rd, 2009 at 7:05 am and is filed under Gift ideas. You can follow any responses to this entry through the RSS 2.0 feed. You can leave a response, or trackback from your own site.